Cement manufacturing process in production line
Cement manufacturing process
Cement manufacturing as a procedure and as a big production has undergone many phases of makeover in current times.
An integrated cement manufacturing process is that prepares the raw mix, feeds it to the pyro-processing system (kiln), and then grinds the clinker from the kiln system into various cement products. Finished cement is stored in large silos on site or bagged for small quantity use.
Crushing processThe raw materials mainly limestone, clay, coke are crushed in the separate crushers and stored automatically into the respective silos.
Storage & ProportioningThe different raw materials are extracted from the silos in the desired proportion through table feeders and conveyed to raw mill.
Raw Milling:The raw mix is ground into a Ball Mill at desired fineness to produce Raw Meal, and transported for Homogenizing.
Blending & Homogenization:The raw meal is homogenized in the blending silos, and is stored automatically into a storage silo for feeding to the kiln.
Palletizing & Burning:The nodules are made into a nodulisor and charged into the kiln for burning. The clinker after discharge is stored in the clinker yard through deep Bucket Elevator.
Clinker/gypsum crushing, storage & proportioning:Clinker & Gypsum after crushing stored into the hoppers and extracted in the desired proportion with the help of table feeders and transported to the Cement mill Hopper.
Cement Milling:The clinker & Gypsum mix is ground in the cement mill to produce cement.
Storage & Packing:The cement is stored into the cement silos and aerated, tested and packed for dispatch.
Cement manufacturing plants
Cement manufacturing plants should be high efficiency separator which include low energy consumption, cooling and drying, High availability, relatively low capital expenditure, high selectivity, and, proper product separation.
SBM is a famous cement manufacturer plant manufacturer in China, and offer types of crushers, screen and grinding mills for cement production line in USA, Russia, Brazil, Kuwait, Pakistan, Ghana, Korea, India, UAE, Bangladesh. SBM also design cement manufacturing process according to the layout for cement factories.